Body - Water Leaks At Front Corners Of Convertible Top
61 Water leak at front corners of convertible top
61 10 07
2024108/1
September 22, 2010
AFFECTED VEHICLES
CONDITION
Water leak from the convertible top.
TECHNICAL BACKGROUND
After heavy rain, water can migrate beyond the front convertible top header seal in the area where the convertible top header meets the windshield.
The leak may not be immediately noticeable but after a period of time following strong rainfall the leaks can become evident. The leaks specifically
manifest themselves in the front corners. See Figures 1 and 2.
PRODUCTION SOLUTION
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A section of butyl cord is installed in the roof frame seal (header) to close the path of water migration.
SERVICE
1. Open the convertible top just enough to access the header area.
In approximately 8 minutes the hydraulic pressure for the convertible top operation is released.
Warning:
There is a risk of injury when the hydraulic pressure releases if caution is not exercised.
2. Make sure that the convertible top box cover is completely closed and that the convertible top is in such a position that the working area can
remain accessible.
3. Fold back the seal bar and loosen the bolts for the retaining strip (Figure 3).
Remove the retaining strip.
4. Remove the outer bolt and loosen the inner bolt of the internal bolts to lift the corner.
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5. Insert a section of butyl cord (AKL 450 005 05) 80 mm long.
Install the length of the cord such that the center point of the section is at the apex of the seal. Make sure that it is evenly spread between both
edges in the outer groove. It may help to knead the cord to ease in installation. Push any excess into the end chambers.
6. Press the seal on the cover and press firmly to ensure a good seal. Make sure the seal is correctly positioned on the cover.
7. Carefully reinstall the removed parts.
8. Even if the leak is only present on one side, perform this procedure again on the other side.
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WARRANTY
REQUIRED PARTS AND TOOLS
ADDITIONAL INFORMATION
All parts and service references provided in this TSB are subject to change and/or removal. Always check with your Parts Department and service
manuals for the latest information.
