Saturday, October 15, 2016

Mercedes Benz Truck ML 350 BLUETEC (164.125) V6­3.0L DSL Turbo (642.820) Antitheft System ­ 'Replace Key Battery' Message Displayed

Mercedes Benz Truck ML 350 BLUETEC (164.125) V6­3.0L DSL Turbo (642.820) Antitheft System ­ 'Replace Key Battery' Message Displayed

Vehicle: All Technical Service Bulletins
Antitheft System ­ 'Replace Key Battery' Message Displayed
Date: April 4, 2013
Order No.: S­B­80.61/61a
Supersedes: S­B­80.61/61, March 2013
Group: 80
Revision a: Updated with notes indicating key information required.
SUBJECT:
All Model Vehicles with Keys that have One Battery
Instrument Cluster Message "Replace Key Battery"
Customer Complaint:
The message "Replace Key Battery" is displayed. Key battery life is perceived by the customer as being too short.
Condition/Background:
Product Technical Support is requesting specific data in order to further evaluate the technical aspects of this complaint.
Action:
Please open a PTSS case and include the following information in the case (scenario 1 & 2 below requires you to open and close
the case with no interaction from DTS):
Note:
If you have Excel, fill out the excel sheet in STAR TekInfo under DTS ­> KG  Key Battery Test Sheet and attach to case. If
you attach the excel sheet to the case, then you do not have to re­enter the information indicated below in the case.
Required Case Information per incoming complaint associated Key:
Key Number ­ Indicate key number (check via SDS)
Key Date Code ­ Date code of the (last 4 digits on barrel)
Brand ­ The brand of the battery (Duracel, Panasonic, etc.)
Tensioned ­ Does service history indicate previously tensioned
contacts?
Enhanced ­ Does service history indicate previously cleaned/enhanced
contacts?
Battery Voltage ­ Measured voltage of battery currently in the key
Optional Case Information:
Driving Frequency ­ How many times a day, on average, does the customer
get in and out of their vehicle? Do they get in and out
20 times, 2 times, 8 times?
Ride length What is the average drive length per drive cycle? This is
important because the KG system pings the keys every
5km for 20km ­ for a total of 5 times per drive cycle
max.

Driving habits ­ Where does the customer keep their key when driving?
Parking Habits ­ Where does the customer park their car? Do they lock it?
Do they keep the key in the vehicle overnight?
When creating the case, please use the symptom string > Overall vehicle > Safety and locking system > Locks/locking/Remote
closing mechanism > Discharged battery.
After creating a case, please proceed according to the following applicable scenario:
Scenario 1 ­ The key battery has never been replaced.
Please perform the following actions:
^ Tension the battery contacts (both center and side)
^ Clean the contacts using contact cleaner A 008 989 55 71 (both center and side)
^ Replace the battery with Mercedes­Benz part number A 000 828 03 88
^ Measure voltage of replacement key battery
Scenario 1 case closure ­ indicate the following per outgoing complaint associated key:
^ Key number
^ Key battery was replaced
^ Brand of replacement battery
^ Contacts tensioned and cleaned
^ Measured voltage of replacement key battery
Note:
Cases submitted without incoming and outgoing key information, per key claimed, will have their corresponding warranty
claims denied.
Scenario 2 ­ Repeat complaint for this particular key number, key battery has been previously replaced and any of the following
were not completed (according to service history):
^ Tension the battery contacts (both center and side)
^ Clean the contacts using contact cleaner A008 989 55 71 (both center and side)
^ Installation of Mercedes­Benz sourced battery (part number A 000 828 03 88)
Please perform the following actions:
^ Replace the battery with Mercedes­Benz part number A 000 828 03 88
^ Tension the battery contacts (both center and side)
^ Clean the contacts using contact cleaner A 008 989 55 71 (both center and side)
^ Measure voltage of replacement key battery2010 Mercedes Benz Truck ML 350 BLUETEC (164.125) V6­3.0L DSL Turbo (642.820)

Scenario 2 case closure ­ indicate the following per outgoing complaint associated key:
^ Key number
^ Key battery was replaced
^ Contacts tensioned and cleaned
^ Brand of replacement battery
^ Measured voltage of replacement battery
Note:
Cases submitted without incoming and outgoing key information, per key claimed, will have their corresponding warranty
claims denied.
Scenario 3 ­ Repeat complaint for this particular key number, key battery has been previously replaced and all of the following
were completed (according to service history):
^ Tension the battery contact
^ Clean the contacts using contact cleaner A008 989 55 71
^ Installation of Mercedes­Benz sourced battery (part number A 000 828 03 88)
Please perform the following actions:
^
Open DTS case and follow the instructions received from Dealer Technical Support.
Scenario 3 case closure ­ indicate the following per outgoing key.
^ Key number
^ Key battery or key was replaced
^ Contacts tensioned and cleaned
^ Brand of replacement battery or brand of battery in replacement key
^ Measured voltage of replacement battery or battery in replacement key
NOTE:
Cases submitted without incoming and outgoing key information, per key claimed, will have their corresponding warranty
claims denied.